Predictive Maintenance

See failures before they happen.

GearMind connects to the sensor data you already have and flags equipment drifting toward failure. No new hardware. No data science team.

Connect Your Factory — Free No credit card required · try the live demo →
Lagos Packaging Plant Live demo · simulated data
12 MACHINES · 47 SENSORS
TREND ANALYSIS
01

Connect. Analyze. Predict. Act.

A real process, in order — the path your data takes from sensor to work order.

01

Connect existing data

No new sensors, no hardware install. Bring in readings from your SCADA, PLC, or historian over OPC-UA, Modbus, or MQTT — or upload a CSV to start today.

02

AI analysis engine

GearMind reads vibration spectra, thermal patterns, and power signatures to spot a machine drifting from its own normal — often before a technician would notice on a walk-through.

03

Failure prediction

When a pattern matches a known failure signature, GearMind estimates a timeline — what's likely to fail, and roughly when — so maintenance gets scheduled, not scrambled.

04

Actionable recommendations

Every alert ships with next steps: what to inspect, which part to order, and how urgent it really is. Not just a red light.

02

Works with what you already have.

Eight equipment categories, each with its own sensor mix and failure patterns.

Motors & Pumps

SENSORSVibration, current, temperature
WATCHES FORBearing wear, misalignment, winding wear

Compressors

SENSORSVibration, temp, pressure, power
WATCHES FORBearing degradation, valve wear

Conveyors

SENSORSVibration, motor current, belt tension
WATCHES FORMisalignment, roller bearing wear

Mixers & Agitators

SENSORSVibration, torque, temperature
WATCHES FORShaft seal wear, impeller imbalance

HVAC Systems

SENSORSTemp, vibration, refrigerant pressure
WATCHES FORCompressor wear, fan bearing failure

Generators

SENSORSVibration, temp, oil pressure, output
WATCHES FORBearing wear, alternator degradation

Cooling Towers

SENSORSVibration, temp, water flow
WATCHES FORFan bearing wear, belt slippage

Packaging Lines

SENSORSVibration, motor current, cycle timing
WATCHES FORServo wear, chain/belt stretch
CONNECTS VIA
OPC-UAModbus TCP/RTUMQTTCSV UploadREST APISiemens MindSphereWonderwareIgnition SCADA
8Equipment categories supported
4+Ways to connect your data
3Machines free, always
$0To get started, no card
Pricing

Start free.

Scale when it's paying for itself. Self-serve on every plan except Enterprise.

STARTER
Free
  • 3 machines
  • 30-day data history
  • Basic health scoring
  • Email alerts
  • CSV upload
Start Free
ENTERPRISE
Custom
  • Unlimited machines
  • On-premise deployment
  • Custom model training
  • Real-time streaming
  • Dedicated success manager
  • 99.9% SLA
Contact Sales

View full pricing & FAQ →

Security

Built for the factory floor.

The essentials, before you connect anything.

Encryption

Data encrypted in transit and at rest.

On-premise option

For teams that can't send data off-site.

Your data stays yours

Never used to train models shared across other customers.

About

Who's building this.

Dorathy Offordile, Founder and CEO of GearMind
Dorathy Offordile
FOUNDER & CEO

Building AI-powered predictive maintenance for industrial operations across Africa and globally, from Lagos, Nigeria.

📍 LAGOS, NIGERIA LINKEDIN ↗ DORATHY.O@GEARMIND.CO

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